Pazasi kurodha aruminiyamu mvura inodzima choto
Yakagadzirwa zvinoenderana nevatengi zvinodiwa zvealuminium mvura yekudzima maitiro
Saizi yekamuri 1200 * 1200 * 1000 mm, tembiricha yekushanda 500-510 dhigirii,
Aqua quench (mafuta) AMS2750G Kirasi2 Rudzi C
Chikamu chezvinyorwa: Iye zvino ese alum. Anogona kufunga simbi kune ramangwana purojekiti.
Max kushanda tembiricha 505 deg.c±5℃
Chimiro chine kutamisa quenching tank uye yekunze hoist
Equipment Brief introduction
Equipment Name:PAIJINBell type pazasi ichirodha mvura inodzima choto
Equipment Model: PJ-LQXB Serie
Tekinoroji kiyi mapoinzi ezvese design:
PAIJIN Bhero mhando yepasi yekurodha mvura yekudzima moto wakakodzera kune yakasimba mhinduro kurapwa kwehombe uye yepakati-saizi aruminiyamu alloy chigadzirwa zvikamu.
Choto chacho chinoumbwa nebhero remhando yekudziisa choto, njanji, inofambiswa flatform ine quenching tank uye loading basket inomhanya panjanji, uye furemu ine hoist pamberi pechoto.kunewo crane yakaiswa mukati mechoto pamusoro.
Kana kurodha, workpieces vari mutoro ari loading tswanda, ipapo tswanda pachikuva inotamiswa pasi kudziyisa makamuri, shandisa hoist muchoto kusimudza tswanda muchoto, choto pazasi gonhi pedyo, kudziyisa processing.mushure mokupisa, quenching tangi pachikuva chinotamirwa panzvimbo iri pasi pechoto, vhura pasi pemusuwo webasa muhonchi, isa tangi yebasa muhonchi, isa bhasikiti mubhasikiti. choto.
Fambisa tangi nedengu kunzvimbo yekurodha, shandisa hoist pamberi pechoto kusimudza tswanda kunze mushure mekudzima.
- Main Technical Parameters
ZVINHU | Parameters |
Chimiro | Vertical, Double chambers |
Hot zone dimension | Ona iyo data mune quotation |
Loading Capacity | Ona iyo data mune quotation |
Max dhizaini tembiricha | 700℃kana Ona iyo data mune quotation |
Kushanda Tembiricha | 600 ℃ kana Ona iyo data mune quotation |
Temperature control kururama | ±1℃ |
Temperature control zones | 2 zone kana Ona iyo data mune quotation |
Tembiricha kufanana | ≤± 5 ℃ (Tembiricha inoyerwa pamapoinzi mashanu munzvimbo yekushanda pa600 ℃) |
Kupisa zvinhu | OCr25Al5, nickel waya kana Ona iyo data mune quotation |
Insulation zvinhu | aluminium silicate Kana Ona iyo data mune quotation |
Lining kugadzirisa | Gadzirisa nePorcelain nail |
Kuwedzera kwekushisa | ≤60 min kubva mukamuri tembiricha kusvika 600 ℃ (choto chisina chinhu) Kana Ona iyo data mune quotation |
Power Voltage | 380V±10%; 3 chikamu |
Kudzora Simba | 220V±5%; 1 chikamu |
Kupisa Simba | Ona iyo data mune quotation |
Total power input | Ona iyo data mune quotation |
Kudzora nzira | Industrial Computer + PLC ine PID yakangwara kutonga |
Power regulate nzira | Thyristor phase shifting regulation |
Thermocouples | Nnyora thermocouples |
Quenchant type | Mvura, Oiri kana imwe quenchant |
- Structure uye kugadzirisa description
Iyo bhero remhando yemvura yekudzima choto inoumbwa nebhero mhando yekudziya choto, njanji, inofambiswa flatform ine quenching tank uye inotakura tswanda inomhanya pachitima, uye furemu ine hoist pamberi pechoto, yemagetsi control system uye hydraulic system.
3.1 Furnace shell: Iyo yakashongedzwa nesimbi ndiro uye chikamu simbi, madziro emukati anogadzirwa ne1Cr18Ni9Ti inodzivirira kupisa simbi ndiro, uye pamusoro pechoto inofambiswa. Iine maitiro ekugadzirisa disassembly uye kugadzirisa, simba rakanaka rekuchengetedza uye zvichingodaro.
3.2 Insulation zvinhu: Iyo yemukati lining inogadzirwa nemhando yepamusoro-yakazara-fiber chimiro, uye jira rerubha asbestos board rakanamirwa kune yemukati pamusoro pechoto chechoto, iyo inobata basa rekudzivirira kupisa uye inodzivirira pamusoro pegomba revira kubva mukuora. Iyo yekudziya element inotora 0Cr25AL5 alloy resistance wire kuvhara iyo insulating porcelain chubhu, uye inogadzikwa pagomba rechoto nezvipikiri zveceramic zvinodzivirira kupisa. Kugadzirwa kwechimiro ichi kunobatsira pakupisa kupisa uye kutenderera.
3.3 Chishandiso chemhepo inopisa:Inoumbwa neyekutenderera fan mudziyo uye air deflector. Iyo yekutenderera fan mudziyo inoiswa pamusoro pechoto chemoto. Iyo fan inogadzirwa ne1Cr18Ni9Ti simbi inodzivirira kupisa seyakananga-kuyerera fan blade. Mhepo deflector inogadzirwa ne1Cr18Ni9Ti inodzivirira kupisa simbi, uye inogadzika pamadziro emukati mechoto kuburikidza nematanda akati wandei. Kupisa kunobviswa nebhandi rekudzivirira kunotenderera kuburikidza nemhepo inopisa yekutenderera kwemhepo kuti iite kutonhora muyunifomu yevira.
3.4 Heating element: Iyo yekudziya inoiswa pachubhu yeceramic ine wire yekupokana, iyo inoteedzana yakarongedzwa pamativi ese echoto. Nyaya yacho ndeye 0Cr25AL5 alloy waya uye ine hupenyu hurefu hwebasa.
3.5 The base frame inoshandiswa pakuchengeta zvikamu zvechoto uye inosungirirwa nesimbi yechikamu.
3.6 Chivharo chevira: yakagadzirirwa pazasi pechoto chevira, chivharo chechoto chinogona kuvhurwa, kuvharwa uye kufambiswa kuburikidza nechoto chevhavha yekufambisa michina uye kudzvanya mudziyo. Nzira yekusimudza inotora chimiro chekusimudzira.
3.7 Kusimudza uye furemu yekunze:Pamberi pechoto pamusoro penjanji pane furemu yesimbi ine hoist, inoshandiswa kusimudza tswanda ine maworkpiece mushure mekudzima.
3.8 Kudzima mudziyo:
Mudziyo wekudzima unonyanya kuumbwa nebhasikiti rekutakura uye tangi yemvura. Vari pachingoro chinofamba muchitima.
Pakudzima, tangi remvura rinotamirwa kuzasi kwechoto netrolley. Mutangi remvura mune chinodzimisa moto. Iyo yakadzika yekudzima tangi yemvura inodarika 1.5 nguva yebhasikiti yekuchaja, iyo inogona kuve nechokwadi chekuti workpiece inodzimwa uye inotonhorera mudziva rekudzima. Iyo yekutsanya inomhanyisa mudziyo pazasi pe tangi remvura inogona kukurumidza kumutsa uye kutsiva iyo yekudzima svikiro, uye tangi remvura rinogona kutonhorera tembiricha yemvura kuve nechokwadi chekuti tembiricha yemvura iri mugango remvura haizosimuke nekuda kwekudzima kweworkpiece, iyo yakachengeteka uye yakavimbika.
Pane mutsetse wepombi yakamonerwa ine maburi akarongwa pasi petangi remvura. Iyo pombi yakasungirirwa yakabatana kune yekunze mhepo compressor uye inogona kuzadzwa nekuyerera kwemhepo kuburikidza nemhepo compressor kuti iite mabubble panguva yekudzima kuti iwane quenching process zvinodiwa.
Kuti uve nechokwadi chekuenderera mberi kwekugadzirwa, tembiricha yemvura mutangi rekudzima inokurumidza kudzikiswa kune tembiricha yekushandisa, uye chiller chemvura chakabatana netangi remvura, uye pombi yemvura inotsiviwa nekukurumidza kune chiller yekutonhodza, uyezve inodzokera kutangi remvura.
3.9 Chisimbiso chegonhi revira: Kune refractory fiber donje jecha rekuisa chisimbiso mapanga akaiswa pairi, uye mushure mekuvharwa kwegonhi rechoto, rinonyatsobatanidzwa nemapanga emusuwo wechoto kuti ive nechokwadi chekuti hapana kupisa kwekupisa.
3.10 Yese michina yekufambisa zvikamutora kupindirana kwekutonga, ndiko kuti, iyo yekutenderera fan mudziyo uye magetsi eiyo yekudziya chinhu chinodzimwa otomatiki mushure mekuvhurwa kwegonhi rechoto. Mushure mekunge gonhi rechoto rakavharwa munzvimbo, simba rekushandisa rinotenderera fan fan uye chinhu chinopisa chinogona kuvhurwa kudzivirira kusashanda uye tsaona dzinokonzerwa nekushanda kwakashata.
3.11 Tembiricha yekudzora system: PID solid state relay inoshandiswa kugadzirisa otomatiki uye yakashongedzerwa neJapan Shimaden yakangwara tembiricha controller, iyo inogona kuronga uye kugadzirisa iyo inobuda simba zvinoenderana neiyo workpiece maitiro; choto chinogona kukamurwa kuva 2 tembiricha yekudzora nzvimbo, uye tembiricha yenzvimbo imwe neimwe muchoto inogona kudzorwa otomatiki, uye chengetedza tembiricha muyunifomu yechoto.
3.11.1 Iyo tembiricha yekudzora tembiricha inotora yeJapan Shimaden yakangwara simba rekugadzirisa tembiricha controller, iyo inogona kuseta mwero wekupisa, tembiricha yekuchengetedza kupisa, kunyatsochengetedza kupisa uye nguva yekuchengetedza kupisa zvichienderana neyakagadzikwa curve, uye kuona iyo otomatiki kugadzirisa uye kutonga kwekukwira kwekushisa, tembiricha yekuchengetedza kupisa uye nguva yekuchengetedza kupisa. Kuvandudzwa kwekudzora nhanho uye tembiricha kutonga kurongeka. Iyi nzira yekudzora inogadzirisa kupisa kunopiwa kune kupisa kwekupisa kweworkpiece, iyo inonzwisisika uye inochengetedza simba. Iyo tembiricha yekudzora sisitimu zvakare ine pamusoro-tembiricha alarm basa.
3.11.2 Industrial komputa: mashandiro emidziyo, tembiricha yekumisikidza kudzora yakashongedzerwa seti yeTaiwan Advantech indasitiri komputa kuti iite otomatiki kudzora kwekushisa kwechoto kukwira, kuchengetedza kupisa, kudzima uye mamwe mabasa. Kugadzika uye kushanda kwemaitiro acho anodzorwa otomatiki neSiemens PLC kuti ive nechokwadi chekuchengetedza uye kwakavimbika kushanda kweiyo workpiece muchoto.
3.11.3 Pane aramu yekupisa tembiricha. Iyo yemagetsi control cabinet ine ammeter, voltmeter uye pane-off chiratidzo chemagetsi ekupisa. Muviri wechoto chemagetsi wakashongedzerwa nematanho ekuchengetedza ekuchengetedza kuti ave nechokwadi chekuti chitunha chechoto hachizobvisi magetsi uye chengetedza kuchengetedzwa kwevashandi.
- Chengetedzo zviyero
Yakashongedzerwa ne-over-temperature alarm device, marudzi ose emagetsi ekupisa zvinhu ane magetsi ekupisa mamita, voltmeters uye-off-off zviratidzo zvemagetsi ekupisa zvinhu, uye ane simba-pa-interlock kudzivirira uye kuchengetedzwa kwepasi matanho ekuchengetedza kushandiswa kwakachengeteka. Dhizaini nekugadzirwa kwemidziyo iyi inoenderana neakakodzera nyika zviyero:
Basic tekinoroji mamiriro eindasitiri yemagetsi choto midziyo: GB10067.1
Basic tekinoroji mamiriro emagetsi ekudziya midziyo: GB10067.1
Kuchengetedzwa kweMagetsi Heating Equipment Chikamu 1: General Zvinodiwa GB5959.4
5. Detail of chikuru zvikamu
No | Item | Spec. Uye mavambo | Qty |
1 | Simbi | MAANSHAN STEEL | Match |
2 | hoist | NANTONG WEIGONG,CHINA | Match |
3 | Circulation fan | SHANGHAI DEDONG,CHINA | 1 set |
4 | Air guide system | SUS304 | Match |
5 | Transmission mechanism | HANGZHOU,CHINA | 1 set |
6 | Heating element uye lead rod | OCr25AI5 SHANGHAI | Match |
7 | Akangwara tembiricha controller | SHIMADEN,JAPAN | 2 set |
8 | PLC | SIEMENS | Match |
9 | Industrial controller | YANHUA,TAIWAN | 1 set |
10 | Kudzora kabati zvimwe zvakaderera-voltage magetsi midziyo | Schneider | Match |
11 | Kudzima sink | Inokodzera choto | 1 set |
12 | Thermocouple uye muripo waya | Ntype,Jiangsu,China | Match |
13 | Furnace Insulation Fiber | STD Yakakwira kuchena kwemafuta ekuisa fiber zvidhinha, LUYANG, SHANDONG, CHINA | Match |
14 | lining anchor | Corundum ceramic self-tapping type, migodhi muYixing, Jiangsu | Match |